Advanced Laser Products — Remanufacturing ProcessAll of our remanufactured cartridges are completely disassembled, inspected, cleaned, and remanufactured as follows:
- Pre-tested to identify any problems the cartridge might have before remanufacturing.
- Complete disassembly, compressed-air cleaning and inspection of components.
- Reassembly of cartridge, including new drum, new graphics-quality toner, new wiper blade, new recovery blade, remanufactured primary charge roller, remanufactured developer roller, and ultrasonically cleaned corona wire (in the HP II/III cartridge).
- A company that specializes in coatings remanufactures our primary charge rollers. The rollers are stripped of the OEM coating and coated with a new elastomeric layer, tested for conductivity, print quality and visual defects, and shipped back to us for installation in the cartridges after they pass our own quality control program.
- A company that specializes in magnetic developer rollers remanufactures our developer rollers. The rollers are first stripped to bare metal and sub-micron retexturized. An ultra-hard coating derived from the latest rigid disk drive technology is then applied to provide a barrier of highly resistant metal to reduce developer roller wear. Both the coating and the sub-micron texturing process are applied with computer controlled automated equipment to ensure absolute roller-to-roller consistency. The finished rollers are then 100% tested to ensure print quality and excellent toner performance characteristics. After they are returned to us they are installed in the cartridges and tested in our own quality control program.
- Rigorous post-testing and inspection through a double quality control process to ensure proper function and print parameters before shipment to customer. We print a minimum of 50 pages on every cartridge. On high-speed cartridges we print a minimum of 150 pages. We also utilize an Anacom Smart Box to run a battery of tests on the cartridges that help us determine print quality, print density, and yield for each cartridge that we remanufacture.
- The final step is packaging in appropriate protective anti-static bags, inserts, and sturdy new boxes for delivery.
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